The cycle life test shall be performed to determine the degradation character of cell by charge and discharge cycles.
NOTE 1 The cycle life test sequence is shown in Annex B.
NOTE 2 Selective test conditions are shown in Table A.3 in Annex A.
7.7.1 BEV cycle test
The cycle life performance of cell for BEV application shall be determined by the following test methods.
7.7.1.1 Measurement of initial performance
Before the charge and discharge cycle test, measure the capacity, dynamic discharge capacity, and power as the initial performance of cell.
– Capacity
The capacity shall be measured as specified in 7.2 at 25 °C ± 2 K.
– The dynamic discharge capacity CD
The dynamic discharge capacity CD shall be measured at 25 °C ± 2 K and 45 °C ± 2 K.
The dynamic discharge capacity is defined by the time integrated value of charge and discharge current confirmed by the following test: Discharge the fully charged cell repeatedly by the dynamic discharge profile A specified in Table 3 and Figure 4 until the voltage reaches the lower limit specified by the manufacturer.
– Power
The power shall be measured as specified in 7.4 at 25 °C ± 2 K, 50 % SOC.
7.7.1.2 Charge and discharge cycle
The charge and discharge cycle test shall be performed as follows.
a) Temperature
The ambient temperature shall be 45 °C ± 2 K. At the start of charge and discharge cycle, cell temperature shall be 45 °C ± 2 K.
b) Charge and discharge cycle
A single cycle is determined as the repetition of the following steps from 1 to 4. The rest time between each step shall be less than 4 h.
The cycle shall be continuously repeated for 28 days. Then, measure the performance of the cell as specified in 7.7.1.2 c). This procedure shall be repeated until the test termination specified in 7.7.1.2 d).
Step 1 - The cell shall be fully discharged by the method specified by the manufacturer.
Step 2 - The cells shall be fully charged by the method specified by the manufacturer. The charge time shall be less than 12 h.
Step 3 - Discharge the cell following the dynamic discharge profile A specified in Table 3 and Figure 4 until the discharged capacity reaches equivalent to 50 % ± 5 % of the initial dynamic discharge capacity CD at 45 °C.
If the voltage reaches the lower limit specified by the manufacturer during step 3, the test shall be discontinued notwithstanding the stipulation in 7.7.1.2 d), and the cell performance shall be measured at this point as specified in 7.7.1.2 c).
If the temperature of cell reaches the upper limit specified by the manufacturer during step 3, the duration of charge/discharge step 20 in Table 3 can be extended to an appropriate value. The actual duration time shall be reported.
In this profile, the test power shall be calculated using equation (12)
Pmax = N Wed (12)
where
Pmax is the test power (W);
N is a value (1/h) of vehicle required maximum power of cell (W) divided by energy of cell (Wh);
NOTE The value of N = 3/h is an example based on the specifications of commercialized BEVs.
Wed is the electric energy of cell at room temperature (Wh).
If the value derived from equation (12) is larger than the maximum power of cell specified by the manufacturer, the test power shall be defined as 80 % of the maximum power at room temperature and at 20 % SOC specified by the manufacturer. Power value actually used shall be reported.
Figure 4 – Dynamic discharge profile A for BEV cycle test
Step 4 - Discharge the cell following the dynamic discharge profile B (hill climbing profile) specified in Table 4 and Figure 5 for one time. The test power shall be calculated using equation (12).
If the voltage reaches the lower limit specified by the manufacturer during step 4, the test shall be discontinued notwithstanding the stipulation in 7.7.1.2 d), and the cell performance shall be measured at this point as specified in 7.7.1.2 c).
If the battery voltage frequently reaches the lower limit voltage during charge/discharge step 16, the discharge power and duration can be changed appropriately. The actual test values shall be reported accordingly.
Table 4 – Dynamic discharge profile B for BEV cycle test
Figure 5 – Dynamic discharge profile B for BEV cycle test
Step 5 - Discharge the cell following the dynamic discharge profile A specified in Table 3 and Figure 4 until the overall discharge capacity including step 3 and step 4 reaches equivalent to 80 % of initial CD at 45 °C.
If the temperature of cell reaches the upper limit specified by the manufacturer during step 5, the duration of charge/discharge step 20 in Table 3 can be extended to an appropriate value. The actual duration time shall be reported.
If the voltage reaches the lower limit specified by the manufacturer during step 5, the test shall be discontinued notwithstanding the stipulation in 7.7.1.2 d), and the cell performance shall be measured at this point as specified in 7.7.1.2 c).
c) Periodical measurement of performance
After every completion of the repetition from step 1 to step 5 for 28 test days, the performance
of cell shall be measured as specified in 7.7.1.1. The accumulated time from step 1 to step 4 in 7.7.1.2 b) shall also be reported. The dynamic discharge capacity shall be measured at 25 °C ± 2 K only.
d) Termination of test
The cycle life test shall be terminated when either of the following conditions is satisfied. Otherwise back to 7.7.1.2 a) and repeat the test.
Condition A – The test sequence from 7.7.1.2 a) to 7.7.1.2 c) is repeated 6 times.
Condition B – When any of the performance measured in 7.7.1.2 c) is decreased to less than 80 % of the initial value.
Condition C – The temperature of cell reaches the upper limit agreed between the manufacturer and the customer during the test.
The number of implemented times of each profile and cycle during the test shall be reported.
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