首页         产品服务    简介            标准           WTO/TBT通报    召回预警   质量热点   标准动向         认证标志     检测须知     中国标准    
IEC标准      技术前沿    产业新闻        运输规则       政策动向       联系我们   帮助中心   美国标准         日本标准     电池知识     检测知识
服务项目

IEC 61056-1-2002《通用阀控铅酸蓄电池——第1部分:通用要求,功能参数——测试方法 General purpose lead-acid batteries(valve-regulated types)》

来源: | 时间:2012/5/30 14:30:00 |  【字号:
 

IEC 61056-1-2002

General purpose lead-acid batteries(valve-regulated types)

Part 1:General requirements, functional characteristics Methods of test

 

试验项目

章节号

标准要求

Capacity Ca (actual capacity at the 20 h discharge rate)

6.2

6.2.1 After charging according to 5.1.3, the battery shall be kept on open circuit for 16 h to 24 h.

6.2.2 The battery shall then be discharged at the same ambient temperature with the current I20 (see 4.1.2). This current shall be kept constant to within ±2 % until the terminal voltage reaches Uf = n ×1,75 V. The duration t, of the discharge in hours, shall be recorded.

The actual capacity is Ca = t × I20

6.2.3 Ca shall be equal to, or higher than, C20. If not, the procedure should be repeated. The rated value shall be reached at or before the fifth discharge.

High rate capacity

6.3

6.3.1 After charging according to 5.1.3 the battery shall be kept on open circuit for 16 h to 24 h.

6.3.2 The battery shall then be discharged with I = 20 ×I20 until the terminal voltage reaches Uf = n ×1,6 V.

Endurance in cycles

 

6.4

 

6.4.1 The test shall be carried out on at least three units (monoblocs or single cells). It shall have met the requirements of 6.2.3.

6.4.2 Throughout the whole test period the battery shall be kept at an ambient temperature of 25 °C ± 2 K.

6.4.3 The battery shall be connected to a device where it undergoes a continuous series of cycles, each cycle comprising

– a discharge for 3 h at a current I = 3,4 × I20, or a discharge for 2 h at a current I = 5 × I20 immediately followed by

– a recharge

l         for 9 h in case of discharge for 3 h at I = 3,4 ×I20 or

l         for 6 h in case of discharge for 2 h at I = 5 ×I20

at constant voltage Uc or with constant current Ic (see 5.1.3)

At the end of each 3 h or 2 h discharge period the on-load voltage Uf shall be recorded automatically or be otherwise measured by suitable means.

6.4.4 After a series of (50 ± 5) cycles the battery shall be recharged according to 5.1.3. Then the capacity shall be determined by discharging with I = 3,4 ×I20 or 5 ×I20 until Uf = n × 1,65 V. If the discharge time is greater than 3 h or 2 h respectively, then the battery shall undergo another series of (50 ± 5) cycles according to 6.4.3.

6.4.5 If in the course of this cycling the voltage Uf (see 6.4.3) falls below n ×1,65 V, then cycling shall be interrupted and the battery shall be recharged according to 5.1.3. The capacity Ca shall then be determined according to 6.4.4. If the discharge time is less than 3 h or 2 h respectively, then the test shall be terminated.

6.4.6 The endurance is expressed as the total number of cycles according to 6.4.3 to which the battery can be submitted until the discharge time with I = 3,4 ×I20 is less than 3 h or discharge time with I = 5 × I20 is less than 2 h.

Float service endurance

 

6.5

 

6.5.1 The test shall be carried out on at least three units (monoblocs or single cells).

6.5.2 Throughout the whole test period, the battery shall be kept at an ambient temperature of 20 °C ± 2 K, or 25 °C ± 2 K. Humidity is not defined.

6.5.3 The battery shall be charged with constant float charge voltage between n×2,25 and n ×2,3 V specified by the manufacturer. The initial current shall be limited to I = 4 ×I20.

6.5.4 Capacity check: every six months the capacity shall be checked by discharging with I = 3,4 × I20 or 5 × I20 until the EOD-voltage of U = n ×1,7 V.

6.5.5 The end of life is defined by decreasing the capacity of C < 0,6 × C20 tested at I = 3,4× I20, or C < 0,5 × C20 tested at I = 5 ×I20

Float service endurance at 40 °C

 

6.6

6.6.1 The test shall be carried out on at least three units (monoblocs or single cells).

6.6.2 The test units shall be checked, before starting the test, an actual capacity Ca of at least Crt (3 h – 1,75 V/cell) and be fully charged. The initial current shall be limited to I = 4 ×I20.

6.6.3 The units shall be placed in a hot air enclosure with the average air temperature such that the units are held at 40 °C ± 2 K. The air of the chamber shall be no higher than 36 % RH.

6.6.4 The units shall be float-charged at the elevated temperature with the manufacturer's recommended float voltage for 40 °C.

6.6.5 Capacity check: every two months the capacity shall be checked by discharging with I = 3,4× I20 or I = 5 × I20 until the terminal voltage of Uf = n× 1,7 V. The capacity check shall

be at 20 °C ± 2 K, or 25 °C ± 2 K.

6.6.6 The end of life is defined by decreasing the capacity of C < 0,6 × C20, when discharged with I = 3,4 × I20 or C < 0,5 ×C20 when discharged with I = 5 ×I20.

Charge retention

 

6.7

A battery which has met the requirements of 6.2.3 shall be charged according to 5.1.3. The surface shall be cleaned and dried. It shall then be stored on an open circuit for 120 days at an ambient temperature of 20 °C ± 2 K, or 25 °C ± 2 K.

The battery shall then be discharged according to 6.2.2 with the discharge current I20.

The duration t of the discharge to Uf = n × 1,75 V shall be equal to, or higher than, 15 h.

 

Maximum permissible current

 

6.8

6.8.1 A fully charged battery (5.1.3) shall be kept on open circuit for 16 h to 24 h.

6.8.2 It shall then be discharged with the current Im = 40×I20 for 300 s.

6.8.3 The battery shall be recharged according to 5.1.3 and shall be left on open circuit at 25 °C ± 2 K for 16 h to 24 h.

6.8.4 It shall then be discharged with the current Ih = 200 × I20 for 5 s.

6.8.5 Upon inspection, no apparent physical damage from these discharges shall be observable.

6.8.6 The battery shall be recharged according to 5.1.3 and shall then be discharged with the current Im (see 4.4). The duration t of the discharge to Uf = n × 1,34 V shall be equal to, or higher than, 150 s.

6.8.7 If the manufacturer has declared values of Im and Ih other than those in 4.4, the test currents of 6.8.2 and 6.8.4 shall be amended accordingly.

Charge acceptance after deep discharge

 

6.9

 

6.9.1 The test shall be carried out on at least three units (monoblocs or single cells). The battery shall have met the requirements of 6.2.3.

6.9.2 A load resistor is selected so that, from a voltage of n × 2 V, a current of I = 40 × I20 ± 10 % results. The resistor shall be connected to the terminals of the battery, which shall then be stored for 360 h at an ambient temperature of 20 °C ± 2 K or 25 °C ± 2 K.

6.9.3 The load resistor shall then be disconnected from the terminals and the battery shall be recharged at a constant voltage Uc (see 5.1.3) for a period of 48 h with an available current between 6 × I20 and 10× I20.

6.9.4 At the end of the charging period, the battery shall remain on open circuit at 25 °C ± 5 K for 16 h to 24 h. It shall then be discharged according to 6.2.2.

6.9.5 The resulting capacity in ampere-hours shall be 0,75×C20 (Ah).

Gas emission intensity

 

6.10

6.10.1 The test shall be carried out with six cells or three monoblocs connected in series having undergone no conditioning treatment.

6.10.2 The units shall be maintained at a temperature between 20 °C and 25 °C and fitted with a gas collection device so that the emitted gas can be collected over several days.

6.10.3 The gas collection shall be carried out, for example, with a gas collection device similar to that shown in Figure 1 with an attention to a leak-free gas transport from the units to the collection device, an adequate sample volume for long unattended operation and a maximum hydrostatic head of 20 mm as given by the difference in collection vessel immersion depth and water level.

6.10.4 Gas emission intensity with constant voltage

The units shall have a demonstrated capacity Ca equal to, or higher than, rated capacity C20, be fully charged and float-charged for (72 ± 1) h with the manufacturer's specified float voltage Uflo.

6.10.5 After (72 ± 1) h of float charge, commence the gas collection and continue collecting gas for further (192 ± 1) h. Record the cumulative total actual gas volume collected Va over the period of (192 ± 1) h, noting the ambient temperature Ta and the ambient pressure Pa at which the determination of the gas volumes were made.

6.10.6 Calculate the normalized volume of gas Vn emitted by each unit at 20 °C and 101,3 kPa reference pressure where

V n= V a ×T r/ T a×(P a/ P r                   (3)

where

Vn is the normalized gas emitted (ml);

Va is the cumulative total gas collected (ml);

Tr is the reference temperature (K): 20 °C = 293 K;

Ta is the ambient temperature (K): Ta = 273 + T in °C;

Pa is the ambient atmospheric pressure (kPa);

Pr is the normalized pressure (kPa): Pr = 101,3 kPa.

6.10.7 Calculate the specific gas emission Ge per cell at normal float voltage conditions with the formula below:

Ge = Vn / (n×t×Crt) (4)

where

n is the number of cells from which the gas was collected in the collection vessel;

t is the number of hours during which the gas was collected;

Crt is the rated 20 h capacity to 1,75 Vpc of the units from which the gas was collected.

6.10.8 Gas emission intensity with constant current

If constant current charging is recommended, gas emission intensity has to be carried out with constant current. In this case the requirements of 6.10.4 to 6.10.7 have to be replaced by the requirements of 6.10.9 to 6.10.11.

6.10.9 The units shall have a demonstrated capacity Ca equal to, or higher than, rated capacity C20, be fully charged and then charged with constant current of 2 × I20 for (48 ± 1) h.

6.10.10 After 24 h constant current charge collect the gas emitted during charging over a period of 5 h with I = over the period of 5 h 0,1 × I20. Record the cumulative total actual gas volume collected (Va in ml) noting the ambient temperature Ta and the ambient pressure Pa at which the determination of the gas volumes were made.

6.10.11 The gas recombination efficiency can be calculated by equations (5) and (6). The quantity of released gas converted to 101,3 kPa at 25° per charged ampere-hour is defined by equation (5).

õ = Pa/ Pr × 298 / (Ta + 273) × Va / Q × 1 / n (5)

where

Pa is the atmospheric pressure at the time of measurement (kPa);

Pr is equal to 101,3 (kPa);

Ta is the ambient temperature for burette or graduated cylinder (°C);

Va is the quantity of the released gas collected (ml);

Q is the quantity of ampere-hours loaded during gas collection;

n is the number of cells.

The gas recombination efficiency is

ç = (1 – õ / 684) × 100 [%] (6)

where

684 is the theoretical quantity of the released gas with 101,3 kPa at 25 °C per Ah (ml/Ah).

Vibration resistance characteristics

 

6.11

6.11.1 Fully charge a battery according to 5.1.3.

6.11.2 Conditions. The test shall be conducted in accordance with the following conditions:

a) direction of vibration: directions of height, length and width;

b) condition of vibration: continuously vibrate with a sinusoidal wave having an amplitude of 4 mm and a frequency of 16 Hz to 7 Hz for 1 h in each direction. After vibration, examine the battery visually and measure the open-circuit voltage of the battery.

Shock resistant characteristics

 

6.12

6.12.1 Fully charge a battery according to 5.1.3.

6.12.2 Conditions. The test shall be conducted in accordance with the following conditions:

a) method of fall: drop a battery with the bottom downward from a height of 20 cm onto a flat hardwood at least 10 mm thick;

b) the battery shall be dropped three times. After the falls, examine the battery by sight and measure the open-circuit voltage of the battery.

 

 

点击数:8209
- 打印 -                      - 关闭 -